TR Services Group partnered with a local OEM to design and develop an automated cable reel system for spooling and retracting aircraft shore power cable in active airfield environments. The system was engineered to withstand frequent handling, maintain consistent cable control, and perform reliably under demanding operational conditions.
Work began with concept-level engineering, including evaluation of mechanical configurations, drive mechanisms, and operating constraints specific to airfield use. TR Services Group developed preliminary cost estimates to support early budgeting and to guide design decisions prior to fabrication. The team then supported fabrication and assembly of the initial prototype, working closely with the OEM to resolve fit, alignment, and assembly issues as they arose during buildout.
Following prototype testing, system performance was reviewed with a focus on durability, operational consistency, and service access. Findings from testing informed targeted design revisions to improve reliability and simplify manufacturing. The effort culminated in the preparation of complete final design documentation, delivering a production-ready package that reflected prototype performance, lessons learned from fabrication, and long-term service requirements.
TR Services Group was engaged by an OEM serving the wastewater market to support the development of a new launder cover system intended to improve upon existing FRP cover designs. The objective was to create a solution that addressed long-term corrosion concerns while improving usability for plant operators.
The project focused on evaluating alternative non-corrosive materials that could provide sufficient structural integrity while remaining lightweight and easy to handle. Particular attention was given to operator access requirements, including frequent removal for inspection and maintenance activities within launder channels.
TR Services Group supported concept development and design refinement to balance durability, weight, and ease of installation. Design considerations included material performance in wastewater environments, handling ergonomics, and compatibility with existing launder configurations. The resulting design provided the OEM with a practical, field-ready launder cover system that improved access, reduced maintenance burden, and aligned with real-world operating conditions.
An aftermarket OEM engaged TR Services Group to support the development of a cable drive mechanism intended as a direct bolt-in replacement for an existing unit originally supplied by a manufacturer that was no longer in operation. The goal was to provide a functional replacement that could be installed without modification to the surrounding equipment or support structure.
TR Services Group worked alongside the OEM’s engineering team to define operating requirements and interface constraints based on the existing installation. The design focused on the use of readily available components to avoid supply limitations and simplify long-term maintenance. Torque protection was incorporated to reduce the risk of equipment damage during abnormal operating conditions, while overall system simplicity was prioritized to support efficient fabrication and straightforward assembly.
The resulting drive mechanism delivered a practical replacement solution that restored equipment functionality, reduced reliance on obsolete parts, and provided a maintainable design aligned with current manufacturing and service practices.
TR Services Group partnered with a small engineering firm to support the development of an integrated tank and pump skid system alongside a 10,000 GPM water camel for a large-scale mining operation. The system was engineered to support reliable dust control across active haul roads, where consistent application and uptime are critical to operations.
The tank and pump skid was designed to inject polymer into the feed stream supplying the water camel. This required controlled dosing, stable mixing, and dependable flow performance under high-volume operating conditions. The polymer-water mixture was then distributed to water trucks, which applied the solution along haul roads to achieve extended dust suppression and reduce reapplication frequency.
TR Services Group supported system layout and integration to ensure compatibility between the pump skid, water camel, and downstream distribution equipment. Design considerations included flow rates, material compatibility, service access, and ease of operation in remote mining environments. The resulting system provided a durable, field-ready solution that improved dust control effectiveness while supporting safe and efficient mining operations.
TR Services Group was engaged by an OEM to provide on-site engineering support for the installation of new underwater steel components on an existing thickener mechanism at a corrugated paper facility. The project required careful coordination to ensure installation aligned with plant operational constraints and tight schedule requirements.
During erection, interference issues were identified between the new components and the rake blades caused by variations in finished floor slopes. TR Services Group worked collaboratively with the OEM and plant personnel to develop a practical solution that resolved the interference while maintaining structural integrity and equipment functionality.
Our team provided field oversight to verify alignment, confirm proper fit, and guide installation adjustments. The approach ensured that the project met the plant’s critical deadlines without compromising operational safety or equipment performance. This engagement demonstrated TR Services Group’s ability to combine field engineering expertise with practical problem-solving to support complex equipment installations in active industrial facilities.
TR Services Group was retained by an OEM to provide service engineering support for the installation and start-up of clarifier equipment. The engagement focused on verifying that all components were installed accurately and that the system was leveled according to OEM specifications.
Our team conducted detailed inspections during installation, checking alignment, leveling, and connection integrity to ensure proper operation. Start-up support included functional verification of mechanical systems, identification of potential issues, and coordination with plant personnel to address any adjustments needed for reliable performance.
By providing on-site engineering oversight, TR Services Group ensured that the clarifier equipment was installed correctly, operationally ready, and fully compliant with OEM requirements, reducing commissioning risks and supporting smooth integration into plant processes.
TR Services Group conducted a detailed inspection of six existing clarifiers on behalf of a local consulting engineer. Each unit was assessed for structural integrity, mechanical functionality, and operational reliability to identify any deficiencies that could affect performance or safety.
The deliverables included comprehensive inspection reports for each clarifier, providing clear recommendations for repair or replacement. Each recommendation included estimated repair costs and budget pricing for full replacement in kind. The reports were structured to support decision-making and served as the foundation for developing accurate project specifications, enabling the client to plan maintenance and capital improvements with confidence.
This engagement demonstrated TR Services Group’s ability to combine technical inspection expertise with actionable reporting that aligns with operational and budgeting requirements in industrial and water treatment facilities.
TR Services Group provided comprehensive design support through the creation of 3D models and detailed shop fabrication drawings for multiple fabricators. The work included developing accurate material take-off lists to quantify components and ensure efficient procurement.
Flat pattern layouts were prepared to guide fabrication, supporting precise cutting, forming, and assembly of components. The 3D modeling process allowed for clash detection, verification of fit, and alignment with installation requirements, reducing errors during fabrication and field assembly.
By combining accurate modeling with thorough documentation, TR Services Group enabled fabricators to produce components that met design intent, maintained quality standards, and simplified installation in industrial and water treatment applications.
TR Services Group developed specialized tooling to securely clamp tubing components to a jig for welding by an automated robotic system. The design ensured consistent positioning and alignment of each part, enabling precise, repeatable welds and reducing the potential for defects.
Engineering considerations included ease of loading and unloading, rigidity under welding forces, and compatibility with robotic path programming. The tooling was designed to support high-throughput production while maintaining dimensional accuracy and weld quality.
This solution provided the OEM with a reliable, manufactural setup that integrated seamlessly with automated welding equipment, improving efficiency, reducing rework, and supporting consistent product quality.
TR Services Group performed an independent inspection of fabricated steel components to verify compliance with approved shop drawings. The inspection process included dimensional checks, weld quality verification, and assessment of material conformity to specified standards.
Reports documented deviations, identified areas requiring corrective action, and confirmed elements that met design and quality requirements. By providing an objective, third-party evaluation, TR Services Group ensured that the fabricated steel could be installed with confidence, reducing the risk of fit issues, structural deficiencies, or rework during assembly.
This engagement reinforced TR Services Group’s role as a trusted provider of industrial equipment inspection services, delivering accurate and actionable insights for fabrication quality assurance.
TR Services Group assisted a contractor in preparing an existing piece of equipment for relocation after it was purchased for use at a new facility. The project began with a thorough review and collection of all existing documentation, including O&M manuals, assembly drawings, and other reference materials.
Our team documented the current assembly configuration through detailed photography and notes. Match marking was applied to all components prior to disassembly to ensure accurate reassembly at the new location. Additional measures were implemented to protect sensitive equipment and structural elements during handling and transportation.
This structured approach allowed the relocated equipment to be reinstalled efficiently, maintained operational integrity, and minimized the risk of damage, demonstrating TR Services Group’s expertise in field engineering services and industrial equipment engineering for complex relocation projects.
TR Services Group designed a specialized training fixture to simulate varying roof pitches for hands-on operator training and demonstration. The fixture was engineered to safely replicate multiple slope angles while maintaining stability and ease of adjustment.
Design considerations focused on structural integrity, user accessibility, and repeatable configuration changes. The fixture allowed trainees to experience realistic roof conditions in a controlled environment, supporting skill development, safety training, and operational proficiency.
By delivering a practical, durable, and adjustable fixture, TR Services Group provided the OEM with a solution that enhanced training effectiveness while ensuring repeatable, reliable use over the long term.